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Manufacturing Execution Systems

You’re under constant pressure to improve quality, to reduce cost and to increase productivity. Can you optimise manufacturing if you don’t know what you need to optimise? Do you know:

  • What orders are being worked on in real-time
  • Who is working on each order and where
  • The quality of that order in real-time
  • The status of those orders in real-time
  • How long it takes to process a specific order
  • If you’re on schedule in real-time
  • The availability of your assets

Manufacturing Execution Systems / Manufacturing Operations Management (MES / MOM) answers all these for you and AG Solution Group can help you get there. Our process knowledge and industry experience ensure MES / MOM gives you visibility of the shop floor in real time and the ability to seamlessly consolidate all your manufacturing process data into one single point of access in the Cloud. You can easily and continuously improve:

  • Process capability visibility
  • Throughput yield
  • Capacity utilisation
  • Process traceability

We start with current and future state value stream mapping to see where you are, where you can go, and what we need to do to get you there. This foundation underpins the basis of our analysis. We also examine the product through its entire life cycle, from end to end, and finally we examine the layout capacity, to assess the balance of the production process and to identify any bottlenecks.

We then support you throughout implementation, during the sizing and purchasing of IT components, configuration and adaptation, and finally functional testing and go-live.

Why AG Solution for MES/MOM

To get under the skin of a business in order to appreciate the synergies between systems completely, it’s crucial to work with a partner who understands manufacturing, who has years of knowledge and experience, and the certifications to prove it.

AG Solution Group is that partner. We are intentionally different because we combine deep industrial knowledge with a complete IT solution. We look at everything, from the ERP to the shop floor so we can define and design a strategy that is right for you and for your business, even if that means creating bespoke functionalities.

Our team of experts guide you through the end-to-end process thanks to a clear roadmap.

Who benefits from MES/MOM?

Top management benefits from:

  • Global overview of production data
  • Clear reasons on deviations

Plant managers benefit from:

  • Optimisation of production lines
  • Decreased production time
  • Increased supply chain response
  • Quality and resource KPIs
  • Delivery reliability
  • Decreased reporting effort
  • Improved process decision time
  • Statistical improvement motivation

Production manager

  • Multi-site management
  • Global overview in real time
  • Bottleneck identification
  • Avoidance of unexpected shutdowns
  • True plant and line comparisons

Quality responsible

  • Automatic and paperless work instruction
  • Real-time alarms and alerts
  • Process traceability and batch genealogy
  • Reporting by exception
  • Rootcause analyses
  • Gap detection for process needs

Maintenance

  • Failure prediction
  • Predictive optimized maintenance
  • Performance based maintenance plan (vs. time based)

Operator

  • Merger of quality steps with work instructions
  • Ability to report events
  • Access to real-time information
  • Real-time alert notification

Types of projects undertaken

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