The challenge

The goal of any pharmaceutical company in batch production would be to achieve perfect batches consistently. When you talk about perfection, that means that the production process variables are aligned to produce an ideal batch, making the best use of the raw materials in an efficient production time and high quality with minimal errors or failures.

Generating the ideal batch every time is what Sanofi and many pharma companies want for their production. However, many of these variables may impact product quality over time, and the conditions for obtaining the requirements for the perfect batch are lost.

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The solution

Our data experts implemented a Golden Batch for Sanofi. The Golden Batch concept enables the system to recreate the exact conditions for an ideal batch. First, the process values were recorded over time, and then the resulting data were analyzed to determine critical variables.

The Golden Batch is the time-based profile that resulted from this analysis. As a batch is run, the system compares the variables in the Golden Batch profile and prompts the operator with any necessary adjustments.

Benefits

• Reduced costs and waste, improvement in yield, performance, and energy efficiency.
• Improvement in both process and product quality to maintain pharma industry standards.
• Improved production yields.

Boost your pharmaceutical production with operational intelligence

At AG Solution Group, we have been using smart solutions to drive the digital transformation of the pharma industry for more than 15 years.

Would you like to know what operational intelligence can do for your production? Then, contact us, and let's schedule a call to discuss it.

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